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Doc No. 006-0211-00 Rev C Page 10 of 63 Figure 3. Gauge stabbed into motor base. 3. Once the sensor has been stabbed as far as shown in Figure
Doc No. 006-0211-00 Rev C Page 11 of 63 Testing the ESP Sensor While Installing Tubing Figure 4. Spooling Unit. Installing the Sensor Discharge
Doc No. 006-0211-00 Rev C Page 12 of 63 THIS OPERATION NEEDS TO BE COMPLETED IN ITS ENTIRITY BEFORE THE MLE IS CONNECTED TO THE MOTOR. 1. Remov
Doc No. 006-0211-00 Rev C Page 13 of 63 Installing the Resistance Temperature Detector “RTD” (For Non-Factory Installed RTDs, Probe Style) All ESP
Doc No. 006-0211-00 Rev C Page 14 of 63 Figure 6. Three pieces of shrink tubing on gauge wires. f. Twist one RTD wire and one RTD gauge wire to
Doc No. 006-0211-00 Rev C Page 15 of 63 Figure 8. Long piece of heat shrink tubing over both wires. Finally, replace the wye point if you have r
Doc No. 006-0211-00 Rev C Page 16 of 63 Procedure Cut P/N 037-0050-04 off from the communication wire, refer to Appendix Fig. A1. Thread the commu
Doc No. 006-0211-00 Rev C Page 17 of 63 Now solder the wire to the terminal with the aid of flux making sure not to leave any sharp edges. Refer
Doc No. 006-0211-00 Rev C Page 18 of 63 Now slide the second piece of heat shrink tubing down to the base of the threaded pin. This will go over
Doc No. 006-0211-00 Rev C Page 19 of 63 ! CAUTION ! Lethal Voltages Present Inside Enclosure. Remove power anytime the front panel of the Scout
Document: 006-0211-00 Rev C Page 2 of 63 NOTICE This manual is intended for private information only, with the understanding that any other use o
Doc No. 006-0211-00 Rev C Page 20 of 63 Signal Name Recommended Wire Colors AC Power-In Black-Live, White-Neutral, Green-Earth Gnd Gauge Red-Sig
Doc No. 006-0211-00 Rev C Page 21 of 63 SPS-1500 Installation Illustrations on how to install the SPS-1500 is shown in Figure 17 below. USB Conne
Doc No. 006-0211-00 Rev C Page 22 of 63 SCOUT-2200 Installation For installations using a SCOUT-2200 ESP Surface Monitoring System, the installa
Doc No. 006-0211-00 Rev C Page 23 of 63 INSTALLING THE SURGE SUPPRESSOR (PROTECTOR) AND SURFACE CHOKE The ESP gauge surface readout equipment suc
Doc No. 006-0211-00 Rev C Page 24 of 63 Figure 18b. Three Phase Surface Choke Connections Surge Panel Protector/Suppressor The Surge Panel pro
Doc No. 006-0211-00 Rev C Page 25 of 63 Figure 19b. Surge Protector Schematic and Connections Surge Protector/Fuse Block Connections 1 - 8 1.
Doc No. 006-0211-00 Rev C Page 26 of 63 Surface Choke and Surge Protector Panel Assembly #90B2175 Figure 20. Combined Surge Protector and
Doc No. 006-0211-00 Rev C Page 27 of 63 Figure 21. Surface Choke and Surge Protector Wiring Diagram Surface Interface Connection
Doc No. 006-0211-00 Rev C Page 28 of 63 SCOUT-3000 RELAY ALARMS SETUP The Relay Alarms Setup menu allows high/low trip points to be set for alarm
Doc No. 006-0211-00 Rev C Page 29 of 63 Figure 23. Select Alarm Trip Delay Screen When at least one threshold is reached for at least the
Document: 006-0211-00 Rev C Page 3 of 63 Table of Contents INTRODUCTION ...
Doc No. 006-0211-00 Rev C Page 30 of 63 Figure 24. Data Screen with the Alarm Tripped 5. The Relay Alarm Setup screen changes to show the detai
Doc No. 006-0211-00 Rev C Page 31 of 63 SOFTWARE AND FIRMWARE INSTALLATION AND UPDATES Scout-3000 (for Rev. A Only) Updating SPS Firmware Using
Doc No. 006-0211-00 Rev C Page 32 of 63 Figure 27. Serial Port Settings. 8. Select OK 9. SHIFT-U and power up the Scout-3000 10. FILE
Doc No. 006-0211-00 Rev C Page 33 of 63 Figure 29. File transfer completed. 15. Close TTERMPRO 16. Power down Scout-3000 17. Remove TTL Conver
Doc No. 006-0211-00 Rev C Page 34 of 63 Figure 30. BMPLoad Software. 5. Select the Comm Port associated with the USB connection. 6. Change th
Doc No. 006-0211-00 Rev C Page 35 of 63 Figure 31. BMPLoad software checking the SLCD status. 8. Verify SLCD Status shows ‘Connected’. 9. Cli
Doc No. 006-0211-00 Rev C Page 36 of 63 Figure 32a. Changing the file type. 10. Select Firmware file “Scout-3000 SLCD_Firmwarexx.FWU” and cl
Doc No. 006-0211-00 Rev C Page 37 of 63 11. A message will appear that indicates the binary file is ready to be transferred. Click “OK” 12. Click
Doc No. 006-0211-00 Rev C Page 38 of 63 Figure 34. SLCD status screen indicating the LCD file transfer. The SLCD Status sc
Doc No. 006-0211-00 Rev C Page 39 of 63 13. After the file is prepared for transfer the software will ask to calibrate the screen, Click “No” as
Doc No. 006-0211-00 Rev C Page 4 of 63 Table of Contents, cont. APPENDIX ...
Doc No. 006-0211-00 Rev C Page 40 of 63 14. After Clicking “No” the software will show the LCD is programmed. Click “Quit” to exit the program. S
Doc No. 006-0211-00 Rev C Page 41 of 63 Scout-3000 (for Rev. B and Later) Updating RCM Firmware with Memory Tools & USB Cable NOTE: THIS PR
Doc No. 006-0211-00 Rev C Page 42 of 63 Figure 37. RFU in the Communications Options 4. Select USE SERIAL CONNECTION button. 5. Select 11520
Doc No. 006-0211-00 Rev C Page 43 of 63 3. Connect the other end of the USB cable to an available USB port on your computer. 4. If this is the f
Doc No. 006-0211-00 Rev C Page 44 of 63 10. Press and hold the "Shift" and "U" keys on the computer keyboard while simultaneou
Doc No. 006-0211-00 Rev C Page 45 of 63 Updating SPS-1500 Using Tera Term - TTermpro 1. Open TTERMPRO 2. Select SERIAL BUTTON 3. Drop dow
Doc No. 006-0211-00 Rev C Page 46 of 63 Figure 40. 8. On the Tera Term toolbar select FILE-TRANSFER –XMODEM-SEND 9. Go to file location and ch
Doc No. 006-0211-00 Rev C Page 47 of 63 Procedure for Viewing USB Memory with Memory Tools Software Viewing Data On A Computer 1. Open Memory T
Doc No. 006-0211-00 Rev C Page 48 of 63 4-20 mA CARD INSTALLATION AND CONFIGURATION Installing 4-20mA optional cards into the Scout-3000 Figure 4
Doc No. 006-0211-00 Rev C Page 49 of 63 Figure 44. Standoff placement. 2. Check switch position on 4-20 mA card to verify it is configured prop
Document: 006-0211-00 Rev C Page 5 of 63 INTRODUCTION This field installation manual will detail and explain the operation and installation of the
Doc No. 006-0211-00 Rev C Page 50 of 63 5. Check switch position on relay card to verify its position is correct as shown in Figure 48. Figure 4
Doc No. 006-0211-00 Rev C Page 51 of 63 Scout-3000 4-20mA Port Setup The 4-20mA Port Setup menu allows you to configure the optional 4-20mA curre
Doc No. 006-0211-00 Rev C Page 52 of 63 TROUBLESHOOTING Sensor To Surface Communication Troubleshooting The definitive method for troubleshootin
Doc No. 006-0211-00 Rev C Page 53 of 63 Note: The ESP gauge will not operate if any phase on the motor circuit becomes shorted or open. If a groun
Doc No. 006-0211-00 Rev C Page 54 of 63 Figure 51. Scout-3000 Main Display Select “SPS Menu”. Figure 52. Scout-3000 System Menu Select “Oper
Doc No. 006-0211-00 Rev C Page 55 of 63 Figure 54. SPS Operating Settings Menu After changing the voltage, the voltage will be set on the SPS.
Doc No. 006-0211-00 Rev C Page 56 of 63 SPS-1500 Troubleshooting The SPS-1500 may experience communication problems due to noisy environments, g
Doc No. 006-0211-00 Rev C Page 57 of 63 SCOUT and SPS Error Codes and Corrective Actions ERROR MESSAGE POSSIBLE REASONS CORRECTIVE ACTION OKAY No
Doc No. 006-0211-00 Rev C Page 58 of 63 APPENDIX Surface Readout Status Message Summary Status Messages Message Description SPS Idle Run Mode Di
Doc No. 006-0211-00 Rev C Page 59 of 63 FORTRESS ESP Monitoring System Field Checklist Initals Pi Ti mT Vx Vy CLFUSE ΩSN PWR ONGAUGE LINELINE 1-Y
Doc No. 006-0211-00 Rev C Page 6 of 63 BENCH TESTING AND VERIFICIATION PROCEDURES Note: Bench test and verification procedures are applicable to
Doc No. 006-0211-00 Rev C Page 60 of 63 ESP Gauge and Surface Control Interface Diagram The following components are used to provide downhole pres
Doc No. 006-0211-00 Rev C Page 61 of 63 Surface Readout Devices – Gauge Interface Specifications SPS-3000 The Scout-3000 is our simplest gauge int
Doc No. 006-0211-00 Rev C Page 62 of 63 Scout-3000 The SPS-3000 provides increased user interface with a graphical backlit color touch screen inte
Doc No. 006-0211-00 Rev C Page 63 of 63 Datalogger-2000 The Datalogger-2000 ESP Gauge interface includes a powerful RTU for local data storage as
Sercel-GRC Corp.6540 East ApacheTulsa, OK 74115-1570 USATelephone: +1.918.834.9600Fax: +1.918.838.8846Email: [email protected]
Doc No. 006-0211-00 Rev C Page 7 of 63 a b HOCKEY PUCK Figure 1: Fortress ESP Wiring Configuration Figure 1A Fortr
Doc No. 006-0211-00 Rev C Page 8 of 63 Figure 1B: Fortress ESP Wiring Configuration The end of the 3-phase cable will come out somewhere
Doc No. 006-0211-00 Rev C Page 9 of 63 INSTALLATION PROCEDURES FOR DOWNHOLE GAUGE Installing the ESP Sensor to the Motor This procedure outlines
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